Innovative Automation Private Limited

IAPL's Gas-Trains for Biogas: Biogas, derived from compost or organic waste, is a renewable energy source gaining global popularity. With its increasing use, there's a rising demand for dependable pressure reducing and controlling stations. Raw biogas contains methane (CH₄), carbon dioxide (CO₂), traces of hydrogen sulfide (H₂S), and moisture, presenting challenges for pressure stations. Careful selection of compatible components is crucial for maintaining system integrity. features of IAPL Gas Train 1. Material and Structure IAPL's gas trains are built on an SS304 stainless steel skid, ensuring durability in biogas environments. We use SS304 for Piping, Flanges and hardware due to its strength and corrosion resistance. 2. Liquid Trap Filter and Filtration The gas train begins with a liquid trap filter to remove moisture, preventing corrosion and making suitable for freezing environment. A Madas Make filter follows, further cleaning the biogas by removing solid particles and reducing moisture. 3. High-Pressure Solenoid Valve and Slam Shutoff Valve Our gas trains feature a high-pressure solenoid valve for safety and capable of shutting off biogas flow during emergencies. The slam shut-off valve, on the other hand, automatically closes when the system pressure exceeds the set limit, preventing overpressure and safeguarding the system. 4. Pressure Regulator A Madas Make pressure regulator maintains the right biogas pressure, ensuring the biogas meets the required specifications efficiently and reliably. 5. Flow meter and EVC A specialized Biogas flow meter with Cataphoresis coating measures flow, while an Electronic Volume Corrector (EVC) ensures precise volume measurement by adjusting for temperature and pressure changes. 6. Pressure Gauges Strategically positioned pressure gauges provide real-time readings, enabling operators to monitor system performance and make necessary adjustments. 7. Cataphoresis Treatment for Components Critical components, including the Madas Make pressure regulator, solenoid valve, filter, and others, undergo Cataphoresis treatment. This process adds an extra layer against corrosion, enhancing component lifespan and performance. In conclusion, IAPL's gas trains for biogas offer reliability, safety, and efficiency. With their robust stainless steel structure, effective filtration systems, safety valves, precise controls, and Cataphoresis treatment components, they effectively address biogas challenges. By ensuring proper treatment and system integrity, IAPL's gas trains contribute to making biogas a viable and sustainable energy option. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you @ Gas India Expo 2024--04 to 06 Jul. 2024. Stall No 17 in hall 1. #gassafety #biogasgastrain #iapl #gastrain #pune #innovative #automation #gasindiaexpo2024 #evc #efficiency #flowmeter #safetyvalve #liquidtrapfilter #iaplmake #reliefvalve

Title: Importance of Slam Shut Off Valves in Gas Supply Systems Slam shut off valves, also known as overpressure shut off devices (OPSO), are crucial components in gas supply systems. Installed before Pressure Regulating Valves (PRVs), these mechanical devices serve to prevent hazardous situations in case of PRV failure. By continuously monitoring the pressure at the outlet of the PRV, Slam Shut off valves automatically shut down the incoming gas supply if the pressure exceeds safe limits. This functionality is akin to the operation of Miniature Circuit Breakers (MCBs) in electrical circuits, ensuring swift action to mitigate risks and maintain system integrity. Just as MCBs cannot be reset until the current remains high, Slam Shut off valves remain closed until the pressure at the PRV outlet returns to safe levels. This non-resettable feature enhances safety by preventing inadvertent reactivation until the underlying issue is resolved. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you Gas India Expo 2024--04 to 06 Jul. 2024. Stall No 17 in hall 1. #Gassafety #industrialsafety #iapl #safetyfirst #workculture #gasvalve #pressureregulationgvalve #gasequipment #gastrain #pune #innovativeautomation #gascontrol #flowcontrol #controlvalve #manufacturingtech #makeinindia #innovative #automation #valve #safety #slamshutoffvalve #opso #overpressure #overpressureshutoff #prv #gassupply

Enhancing Industrial Safety: Gas Pressure Regulation in Combustion Processes. In industrial applications, one critical aspect is the management of gas pressure. Optimizing gas pressure plays a pivotal role in ensuring the safety and efficiency of combustion processes. Gas pressure is a fundamental parameter in combustion systems, influencing various aspects of their operation. Whether it's in furnaces, boilers, or industrial ovens, maintaining optimal gas pressure levels is essential for efficient and safe combustion. The Crucial Role of Gas Pressure Regulation: Gas pressure regulation stands out as a vital strategy for enhancing safety in combustion processes. By regulating the pressure of the fuel/gases before entering the combustion chamber, several benefits are realized: 1) Prevention of Over-Pressurization: Gas Pressure regulation mechanisms act as safeguards, preventing over-pressurization scenarios that could lead to equipment failure or catastrophic incidents. 2) Control of Combustion Dynamics: Optimal combustion requires precise control over gas flow rates and mixing ratios. Pressure regulation systems enable finer adjustments, ensuring stable combustion conditions and minimizing the likelihood of sudden fluctuations or flameouts. 3) Improved Energy Efficiency: Balancing gas pressure to match the combustion requirements enhances energy efficiency. By regulating pressure to the optimal level, excess energy consumption associated with high-pressure operation is mitigated, resulting in cost savings and environmental benefits. To safeguard combustion processes effectively, industries can adopt gas pressure regulation skids. Gas pressure regulation skids includes: 1. Ball Valves 2. Pressure Gauges 3. Gas Filter 4. Slam Shut Off Valve 5. Gas Pressure Regulator 6. Safety Relief Valve 7. Safety Solenoid Valves 8. Pressure Switches 9. Valve Proving systems and many other gas safety equipments... By incorporating these components into gas pressure regulation skids, industries can enhance safety, reliability, and efficiency in their combustion processes. These integrated solutions offer comprehensive protection against pressure-related risks while optimizing operational performance. At Innovative Automation Pvt Ltd, we specialize in designing and manufacturing custom gas pressure regulation skids tailored to meet the unique requirements of our clients. With our expertise and commitment to quality, we deliver solutions that ensure safe and reliable operation of combustion systems across various industries. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you Gas India Expo 2024--04 to 06 Jul. 2024. Stall No 17 in hall 1. #gassafety #innovativeautomation #iapl #innovative #gastrain #combustioncontrol #industrialsafety #gasequipment #solenoidvalve #flowcontrol #gaspressureregulator #iaplmake #safetyvalve #prv #gasfilter #gaspressureregulatingskid

Enhancing Safety in Gas Distribution with IPRS The pressure of LPG or natural gas provided by gas companies varies based on factors like distribution geometry, header line type, and consumption rates, sometimes reaching pressures as high as 4 to 17 bar. What are IPRS? IPRS, or Inlet/Intermediate Pressure Reduction Stations, are crucial for reducing incoming gas pressure to safer levels for downstream equipment. This precaution is vital as gas leakage hazards are directly proportional to the pressure in the line. Prioritizing Safety Reducing gas pressure before distribution within the plant is fundamental for safety. IAPL specializes in manufacturing IPRS Skids for all pressure and customized configurations, ensuring safety for both the plant and personnel. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you Gas India Expo 2024--04 to 06 Jul. 2024, Stall No 17 in hall 1. #gassafety #team #industrialsafety #iprs #iapl #pressurereduction #safetyfirst #workculture #gasvalve #gasequipment #gastrain #pune #innovativeautomation #innovative #automation #gascontrol #flowcontrol #skid #combustioncontrol #valve #safety #gasstation #pressureregulation #gasdistribution #industrialengineering #pressurereductionstation #gasindiaexpo2024 #gasindiaexpo

RB20 High-Pressure Gas Regulator High Pressure Gas Regulator: Model family Name: RB20 Size:DN050 Upstream/Inlet pressure:Up to 20 bar Downstream/Outlet Pressure:1 to 4 bar MADAS high pressure gas regulator supplies a preset and constant downstream pressure value within the intended operating limits, when the upstream pressure and/or or the flow rate changes. The compensated plunger assures precision in adjusting the downstream pressure even in the event of high and sudden changes in the upstream pressure. These regulators are used in industrial applications where natural gas, LPG and other non-corrosive gases(dry gases) are used. RB20 is come up with following safety devices & accessories. 1.Downstream overpressure shut off device(OPSO):Stops supply when the regulator downstream pressure exceeds the setting value of the device. 2.Downstream minimum pressure shut off device (UPSO):Stops supply when the regulator downstream pressure drops below the setting value of the device. 3.Outlet pressure test nipple. 4.Available in Direct Action and Pilot operated version 5.Version available for Active and Monitor application To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you Gas India Expo 2024--04 to 06 Jul. 2024. Stall No 17 in hall 1. #team #workculture #gasvalve #opportunity #highgaspressureregulator #IAPL #gasequipment #gastrain #pune #innovativeautomation #gascontrol #flowcontrol #controlvalve #manufacturingtech #makeinindia #innovative #automation #combustioncontrol #valve #safety #industrialengineering #gasregulator #rb20highpressuregasregulator #regulator #rb20

Gas Filter Maintenance: Ensuring Efficiency and Safety Gas filter maintenance is crucial for the efficiency and safety of your gas system. Filter element replacement is an essential task in filtration systems. By replacing the filter element, you maintain the effectiveness and efficiency of the filtration system, ensuring it continues to remove contaminants and provide clean, filtered gas. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you Gas India Expo 2024--04 to 06 Jul. 2024. Stall No 17 in hall 1. #Team #workculture #Gasvalve #newlearning #opportunity #combustioncontrol #GasFiltration #Maintenance #Safety #combustionenginner #Gasequipment #gastrain #iapl #innovativeautomation #pune #makeinindia #Technologicaladvancement #Teamachievement #IAPL #Valveinnovation #Gascontrol #Industrialengineering #Valvetechnology #Flowcontrol #Processcontrol #Engineeringdesign #Pipelinesolutions #Valveautomation #Fluidhandling #Oilandgastech #Instrumentation #Industrialautomation #Energysector #Manufacturingtech #Engineeringsolutions #Controlvalve #Pipelineengineering #Smartvalves

A burner sequence controller is an electronic device that manages the operation of burners in combustion systems. It ensures that the burners start, operate, and shut down in a predetermined sequence, following specific safety and operational protocols. These controllers are commonly used in boilers, furnaces, ovens, and other industrial heating equipment. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com We look forward to meeting you Gas India Expo -2024--04 to 06 Jul 2024.Stall no. 17 in Hall 1 #Team #Burnersequencecontroller #QBK #Contrieve #Combustioncontrol #SafetyFirst #Efficiency #IAPL #workculture #Industrialburner #Innovative #Gasindiaexpo #automation #Innovativeautomation #pune #makeinindia #Iaplmake #Gasvalve #Industrialautomation #newlearning #Combustionengineer #Gasequipment #gastrain #Technologicaladvancement #Gascontrol #Industrialengineering #Flowcontrol #Processcontrol #Engineeringdesign #Pipelinesolutions #valveautomation #Oilandgastech #Instrumentation #Energysector #Manufacturingtech #Engineeringsolutions #Controlvalve #Pipelineengineering

Opening the incoming ball valve at a fast speed, creates those pressure spikes which are responsible for various damages like distortion of diaphragm support plate, internal moving parts in the regulator, compensation diaphram etc. This happens because, by opening the ball valve rapidly we do not allow the pressure regulator enough time to react and take corrective action to control the outlet pressure. Not only the Inlet ball valve to the gas train, but every ball valve which is used as a isolation valve for a control, safety or a monitoring device has to be opened very gradually. Closing can be done at whatever speed you want.

It is of utmost importance to open ball valves correctly to prevent a sudden influx of fuel gas into the train. Such an influx can create a high-pressure surge, which may momentarily subject downstream components to excessive pressures. These surges could also trigger the slam shut-off valve unnecessarily, leading to the shutdown of the gas train. In certain cases, they could even cause damage to the gas pressure regulator. When opening a ball valve, it is advisable to do so very slowly, initially opening it around 10-15%. This allows a small amount of fuel gas to flow gradually, filling the space ahead of the ball valve. Maintain the ball valve in a partially opened position for approximately 10-15 seconds to allow the pressures upstream and downstream of the ball valve to balance and equalize gradually. After the aforementioned duration, slowly open the ball valve to its fully open position. It is crucial to adhere to this operational practice each time you open or close any ball valve in the gas train. To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com #Team #IAPL #workculture #Innovative #automation #Innovativeautomation #pune #makeinindia #Ballvalve #Iaplmake #Teamachievement #Gasvalve #Industrialautomation #newlearning #opportunity #Combustioncontrol #Combustionengineer #Gasequipment #gastrain #3phase #Technologicaladvancement #Gascontrol #Industrialengineering #Valve #Flowcontrol #Processcontrol #Engineeringdesign #Pipelinesolutions #valveautomation #Fluidhandling #Oilandgastech #Instrumentation #Energysector #Manufacturingtech #Engineeringsolutions #Controlvalve #Pipelineengineering #Smartvalves

Introducing IAPL Port Valve Accurately controlling fuel gas flow has long been a challenge for gas-fired equipment. Industrial and process burners necessitate precise modulation, better turn down ratio and control of fuel gas to achieve desired performance. This task often proves critical and cannot be easily managed with conventional control valves. The port valve, featuring an adjustable rectangular orifice, facilitates finely tuned flow characteristics due to its unique shape. It offers significant flexibility, allowing for varied flow values within a given size across different angles and drum openings. The IAPL port valve stands out as a technically superior option, equipped with a directly mounted Modulating Actuator. Process burner applications requiring higher power and modulating controls can also benefit from this valve's adjustable port, crucial for accurate flow adjustment without significant pressure loss. Key Features: 1. Precision Control: Port valves are ideal for applications requiring precise control of gas flow or when exact flow values are unknown but approximate values are provided by the customer. 3. Gas Flowrate adjustment for better turndown ratio. 4. Port Valves are available in various Power Supply 24VDC/24VAC/110VAC/230VAC. Control Signal 4-20MA and 2-10VDC. Position feedback is available in the form of 2-10 VDC. USPs for IAPL’s PORT VALVE: 1. Ex-stock Availability: All valves up to DN100 are readily available in stock, ensuring swift deliveries, a service unmatched by competitors. 2. Direct Mounted Motor: Our port valves feature a directly mounted Modulating Actuator, eliminating linkage needs and drawbacks of indirect mounting systems. 3. High Ambient Temperature Operation: Capable of operating in ambient temperatures of up to 75°C, adding to the product's ruggedness and versatility. 4. European Manufacturing: Modulating Actuators are manufactured in Europe, ensuring high standards of quality and reliability, with minor assembly and testing conducted in India. 5. Comprehensive Spares: All parts of the port valve are available as spares for potential wear and tear, although such occurrences are minimal throughout its lifespan. 6. Premium Materials: Investment casting body, leaded brass trim, and SS304 curtain ensure durability, corrosion resistance, and smooth operation. 7. Low internal leakage enables effective use in low-flow and high turndown applications. We look forward to meeting you Gas India Expo-2024--04 to 06 Jul 2024.Stall no. 17 in Hall 1 To know more about us visit :https://www.iaplindia.com/ Connect With us on: sales@iaplindia.com #portvalve #Gasvalve #combustioncontrol #Gasequipment #gastrain #innovativeautomation #pune #makeinindia #Technologicaladvancement #IAPL #Gascontrol #Flowcontrol #Processcontrol #Engineeringdesign #Valveautomation #Oilandgastech #Instrumentation #Industrialautomation #Controlvalve